I. Overview: With the continuous development of society, ordinary workers are increasingly reducing the wages of workers. The concrete brick industry, which has resulted in low profits, is even more difficult to survive. In response to this situation, the company has developed the QS-1200 mobile rotary code brick machine after years of research combined with on-site production. This machine is a revolutionary upgrade of brick factory automation transformation, international innovation, low investment, fast return, manpower reduction, cost reduction and high efficiency. It can completely solve the problem that the labor in the block industry is difficult to work with large laborers. It can also reduce product breakage rate, improve work efficiency, and reduce the advantages of yard placement.
2. Introduction of the equipment: This machine is suitable for the dry product palletizing of the simple block production line. It belongs to the site mobile type yard palletizing. The machine runs in the yard yard and is controlled by manual remote control, which is good for the maintenance of good products. This code can be used to separate the bricks of different specifications produced by different types of brick machines. The yard is palletized (standard solid bricks can be up to 20 layers at a time, and hollow bricks are 11 layers). Brick loading saves labor costs. The whole system is controlled by PLC+ touch screen and only needs one person to operate. The daily code bricks are about 1800 boards/class.
III: Cost comparison: Calculated according to the standard brick produced by a set of QT10 concrete block forming machine brick factory, the daily output is about 1500 boards × 60 pieces / board = 90000 pieces. About 4 workers code brick artificial code brick cost is about 0.02 yuan / block × 90000 block = 1800 yuan a year labor cost is about 1800 yuan × 28 days × November = 554400 yuan plus loading labor costs is also 0.02 yuan / block The annual labor cost is 1,108,800 yuan. Because the code brick loading is an outdoor labor, the wind is blowing in the sun and rain, and the labor intensity is high. Workers are getting harder to find now. Photographs have occurred when there are bricks and no one code, which causes brick factories to invest heavily in pallets. The backlog of funds is serious. The QS-1200 mobile rotary code brick machine is used. The whole system adopts remote control and automatic operation, and only one person cares for the machine and can. The whole set of equipment investment is about 200,000 (equipment + forklift holding clamp + matching accessories), labor costs 3,800 yuan × November = 4,1800 yuan. The whole machine power is 11Kw. Equipment operating costs 11Kw × 10 hours × 1.2 yuan = 132 yuan / day × 30 days × November = 43560 yuan Equipment depreciation and maintenance costs calculated by 3,000 yuan / year Total cost: 200000 + 41800 + 43560 + 3000 = 288360 yuan. After the equipment is invested, it can save the brick factory about 800,000 yuan per year. Reducing costs is equal to competing for market competitiveness.