I. Overview:
As the society continues to advance and develop, ordinary workers are increasingly reducing the wages of workers. The concrete brick industry, which has resulted in low profits, is even more difficult to survive. In response to this situation, the company has developed the QS-1200 automatic palletizing system after years of research combined with on-site production. This system is a great technological revolution in upgrading a simple production line to a fully automatic production line, with international innovation, low investment, fast return, reduced manpower, cost reduction and high efficiency. It can completely solve the problem that the labor in the block industry is difficult to work with large laborers. It can also reduce product breakage rate, improve work efficiency, and reduce the advantages of yard placement.
Second, the equipment introduction:
This code 垛 production line is suitable for dry product palletizing of simple block production line. It belongs to semi-automatic palletizing production line. Under normal circumstances, it is set independently in the vicinity of product maintenance yard. For the maintenance of good products, it can be stacked in series. In the block production line, online palletizing is implemented (in this case, the fully automatic mode is recommended). It consists of the board on the board, the separation of the bricks, the finishing of the bricks (the different pallet sizes are selected), the palletizing of the bricks and the board of the falling boards. The automatic palletizing system can separate the bricks of different specifications produced by different types of brick machines, and arrange the blocks to be arranged in the order of 800-1200 (mm). The standard solid bricks can be placed up to one time. 12 layers), the brick can be packaged by winding film. With the forklift holding clip, you can hold the yard pallet directly without the bracket, and the stacking height can be placed 3 times. The whole system is controlled by PLC+ touch screen and only needs one person to operate. The daily code brick volume is about 2200 boards/shift. Significant savings in labor costs.
Three: cost comparison:
Calculated according to the standard solid bricks produced by a QT10 concrete block forming machine brick factory, the daily output is about 2000 boards × 60 pieces / board = 120,000 pieces. About 7 workers code brick artificial code brick cost is about 0.02 yuan / block × 120,000 yuan = 2400 yuan a year labor cost is about 2400 yuan × 30 days × November = 792,000 yuan plus loading labor costs is also 0.02 yuan / block The annual labor cost is 1584,000 yuan. Because the code brick loading is an outdoor labor, the wind is blowing in the sun and rain, and the labor intensity is high. Workers are getting harder to find now. Photographs have occurred when there are bricks and no one code, which causes brick factories to invest heavily in pallets. The backlog of funds is serious. The QS-1200 automatic palletizing system is adopted, and the whole system adopts the automatic operation of the pipeline, and only one person cares for the machine and can. The entire equipment investment is about 400,000 (equipment + site + supporting accessories) labor costs 3,800 yuan × November = 4,1800 yuan. The whole machine power is 20Kw. Equipment operating costs 17Kw × 8 hours × 1.2 yuan = 163.2 yuan / day × 30 days × November = 53856 yuan Equipment depreciation and maintenance costs calculated by 5000 yuan / year Total cost: 450000 + 41800 + 53856 + 5000 = 500656 yuan. After the equipment is invested, it can save the brick factory about 100 yuan per year. Reducing costs is equal to competing for market competitiveness.